Paint Shop Sealer Production Engineer
Dormont Manufacturing Co
You Will
- Supervise all stages of the paint shop including pre-treatment (PT/ED), sealer, primer, base coat, clear coat, oven cure, and inspection
- Execute daily and weekly production plans in coordination with upstream (Body Shop) and downstream (General Assembly) departments
- Monitor real-time production metrics such as cycle time, takt time, and hourly build targets
- Manage shift handovers with detailed reports on production output, defects, downtime, and personnel performance
Quality Management
- Ensure all painting processes meet or exceed internal and customer quality standards
- Manage control plans and visual inspection processes at various checkpoints (e.g., stone chip test, DOI, haze, orange peel, runs, sags)
- Investigate and resolve process issues leading to defects such as dirt, mottling, color mismatch, fish eyes, etc
- Coordinate with the Quality Assurance and Engineering departments to drive root cause analysis and corrective action (RCCA)
Equipment & Process Management
- Ensure optimal performance of robots, atomizers, reciprocators, curing ovens, booths, flash-off zones, and conveyor systems
- Collaborate with maintenance and automation teams to minimize breakdowns and maintain OEE
- Support introduction of new models, colors, or materials through process validation and capability studies
Health, Safety & Environment (HSE)
- Enforce strict compliance with safety standards, including lockout/tagout (LOTO), hazardous material handling, and fire safety protocols
- Conduct regular safety audits, risk assessments, and emergency response drills
- Manage waste disposal and emissions control in compliance with environmental regulations (e.g., VOC limits)
Team Management & Development
- Lead and mentor a team of operators, painters, inspectors, and line leaders (typically 20–60 personnel per shift)
- Develop skills matrix and training plans for cross‑functional and cross‑shift capability building
- Conduct performance appraisals, absentee management, and conflict resolution
- Foster a high‑performance culture with accountability, recognition, and continuous improvement
Continuous Improvement
- Drive Lean Manufacturing principles such as Kaizen, 5S, Standard Work, and Kanban within the paint shop
- Participate in and lead Six Sigma projects aimed at reducing rework, overspray, material waste, and cycle time
- Analyze daily KPIs and use data to identify trends, variances, and improvement opportunities
Documentation & Compliance
- Maintain accurate records for process parameters, quality checks, shift reports, OEE, and downtime logs
- Ensure process compliance with IATF 16949, ISO 9001, ISO 14001, and local regulatory frameworks
- Prepare for and support internal and external audits (e.g., customer audits, ISO/TS audits)
You Bring
Minimum Qualifications
- Education: Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Automotive Technology, or Industrial Engineering
- Experience: Minimum 5 years of experience in an automotive paint shop, with at least 2 years in a supervisory role
Technical Skills
- Proven knowledge of paint shop layouts, conveyor systems, robots (Fanuc, Dürr, ABB), and spraying equipment
- ECOAT systems with full understanding of the process controls and operating parameters
- Understanding of coating chemistry, paint material types (water‑based, solvent‑based), and application techniques
Soft Skills
- Strong leadership, communication, problem‑solving, and organizational skills. Ability to work under pressure and lead during emergencies or breakdowns
Additional Compensation and Benefits
Lucid offers a wide range of competitive benefits, including medical, dental, vision, life insurance, disability insurance, vacation, and 401k. The successful candidate may also be eligible to participate in Lucid’s equity program and/or a discretionary annual incentive program, subject to the rules governing such programs. (Cash or equity incentive awards, if any, will depend on various factors, including, without limitation, individual and company performance.)
#J-18808-LjbffrVacancy posted 2 days ago
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