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Paint Shop Sealer Production Engineer

Dormont Manufacturing Co

You Will

  • Supervise all stages of the paint shop including pre-treatment (PT/ED), sealer, primer, base coat, clear coat, oven cure, and inspection
  • Execute daily and weekly production plans in coordination with upstream (Body Shop) and downstream (General Assembly) departments
  • Monitor real-time production metrics such as cycle time, takt time, and hourly build targets
  • Manage shift handovers with detailed reports on production output, defects, downtime, and personnel performance

Quality Management

  • Ensure all painting processes meet or exceed internal and customer quality standards
  • Manage control plans and visual inspection processes at various checkpoints (e.g., stone chip test, DOI, haze, orange peel, runs, sags)
  • Investigate and resolve process issues leading to defects such as dirt, mottling, color mismatch, fish eyes, etc
  • Coordinate with the Quality Assurance and Engineering departments to drive root cause analysis and corrective action (RCCA)

Equipment & Process Management

  • Ensure optimal performance of robots, atomizers, reciprocators, curing ovens, booths, flash-off zones, and conveyor systems
  • Collaborate with maintenance and automation teams to minimize breakdowns and maintain OEE
  • Support introduction of new models, colors, or materials through process validation and capability studies

Health, Safety & Environment (HSE)

  • Enforce strict compliance with safety standards, including lockout/tagout (LOTO), hazardous material handling, and fire safety protocols
  • Conduct regular safety audits, risk assessments, and emergency response drills
  • Manage waste disposal and emissions control in compliance with environmental regulations (e.g., VOC limits)

Team Management & Development

  • Lead and mentor a team of operators, painters, inspectors, and line leaders (typically 20–60 personnel per shift)
  • Develop skills matrix and training plans for cross‑functional and cross‑shift capability building
  • Conduct performance appraisals, absentee management, and conflict resolution
  • Foster a high‑performance culture with accountability, recognition, and continuous improvement

Continuous Improvement

  • Drive Lean Manufacturing principles such as Kaizen, 5S, Standard Work, and Kanban within the paint shop
  • Participate in and lead Six Sigma projects aimed at reducing rework, overspray, material waste, and cycle time
  • Analyze daily KPIs and use data to identify trends, variances, and improvement opportunities

Documentation & Compliance

  • Maintain accurate records for process parameters, quality checks, shift reports, OEE, and downtime logs
  • Ensure process compliance with IATF 16949, ISO 9001, ISO 14001, and local regulatory frameworks
  • Prepare for and support internal and external audits (e.g., customer audits, ISO/TS audits)

You Bring

Minimum Qualifications

  • Education: Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Automotive Technology, or Industrial Engineering
  • Experience: Minimum 5 years of experience in an automotive paint shop, with at least 2 years in a supervisory role

Technical Skills

  • Proven knowledge of paint shop layouts, conveyor systems, robots (Fanuc, Dürr, ABB), and spraying equipment
  • ECOAT systems with full understanding of the process controls and operating parameters
  • Understanding of coating chemistry, paint material types (water‑based, solvent‑based), and application techniques

Soft Skills

  • Strong leadership, communication, problem‑solving, and organizational skills. Ability to work under pressure and lead during emergencies or breakdowns

Additional Compensation and Benefits

Lucid offers a wide range of competitive benefits, including medical, dental, vision, life insurance, disability insurance, vacation, and 401k. The successful candidate may also be eligible to participate in Lucid’s equity program and/or a discretionary annual incentive program, subject to the rules governing such programs. (Cash or equity incentive awards, if any, will depend on various factors, including, without limitation, individual and company performance.)

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Vacancy posted 2 days ago
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