Reliability Engineer

Title:

Reliability Engineer

• 10+ years of experience in maintenance and reliability engineering, preferably in the oil and gas/petrochemical domain. Experience with static and rotating equipment, instrumentation, and electrical systems, including understanding their failure modes and potential solutions, is desirable.
• Awareness of key performance indicators related to plant reliability and ability to support and drive these KPIs.
• Experience in conducting at least three to four end-to-end Reliability-Centered Maintenance (RCM) studies.
• Proficiency in developing asset hierarchies, asset prioritization, and failure modes and effects analysis using RCM approach.
• Experience with Safety Instrumented Function (SIF) analysis, Layer of Protection Analysis (LOPA), and HAZOP studies is an advantage.
• Experience in operations, maintenance, pre-commissioning, commissioning, and hand-over activities is beneficial.
• Knowledge of asset lifecycle management procedures, including asset criticality ranking, SAP taxonomy, asset operating limits, maintenance development, and SAP master data management.
• Hands-on experience with equipment maintenance, including dismantling, assembly, and inspection of critical equipment such as compressors, boilers, pumps, generators, reformers, pressure vessels, heat exchangers, and valves.
• Understanding of plant reliability and maintenance principles.
• Familiarity with CMMS and reliability software applications.
• Ability to define business processes related to reliability and maintenance for process plants.
• Experience analyzing maintenance data from systems like System 1, Smart Signal, etc., is advantageous.
• The primary role involves designing and developing maintenance strategies for plant assets, including conducting RCM studies, developing failure modes and indicators, and leading asset criticality analysis.
• Develop preventive and corrective maintenance plans based on reliability data.
• Conduct studies for facility and operational asset improvements, providing technical expertise and coordinating with plant teams.
• Apply lessons learned from benchmarks and safety cases to enhance safety-critical equipment reliability, supporting total reliability programs.
• Collaborate with multidisciplinary teams on integrity and performance analysis, suggesting failure prevention methods, and reviewing reliability KPIs.
• Work with teams and clients to implement maintenance and reliability solutions, utilizing tools like SAP PM, GE Meridium, Bentley APM.
• Excellent communication skills in English, both written and verbal, to convey technical issues effectively.
• Willingness to travel to sites and stay for varying durations.
• Build and maintain client relationships and work well in large teams.
• Bachelor’s degree in mechanical engineering or relevant discipline, with sound fundamentals.
• Certifications such as CMRP/CMRL are advantageous; training or certification as an RCM facilitator is preferred.

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